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    Fundamental Research
  • Fundamental Research
    ZHANG Jingkun, DU Yongbo, YU Jiming, LIU Xuemin, DENG Lei, CHE Defu, DA Yaodong
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    In order to study the influence of low air pressure conditions on the formation characteristics and pathway of CO and NOx in methane premixed combustion, the detailed numerical simulation was carried out by using Chemkin software. According to the latest spectral data used by the Python language self-programmed program, the Planck average absorption coefficient was calculated and imported into Chemkin software to improve the calculation accuracy of radiation heat transfer. Results show that the combustion temperature of methane, concentration distributions of NO and OH at low air pressure can be accurately predicted by using Konnov 0.6 mechanism and the Planck average absorption coefficient calculation method in the radiation model. In addition, with the decrease of air pressure, the temperature in the front of the premixed combustion furnace decreases while that in the back increases gradually. The decrease of air pressure leads to the increase of CO formation rate and decrease of CO consumption rate, resulting in the increase of CO production and decrease of burn-out rate. The NO produced by the premixed combustion of methane and air was mainly from prompt-NO and NNH-NO, and the contribution of the prompt-NO and NNH-NO increases slightly with the decrease of air pressure.
  • Fundamental Research
    WANG Zheng, WANG Yanfeng, ZHANG Zuogui
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    The physical and chemical tests of 12Cr1MoV steel used for high temperature superheater heating surface tubes of a unit which has operated for 100 000 hours were carried out. The residual life of the tube predicted by different methods was compared. Results show that the conventional mechanical properties of the tube meet the standard requirements, and the damage level is up to grade 3. The damage accumulation method can more accurately reflect the actual life of the material. Combined with the microstructure damage analysis results of the material, the residual life of 12Cr1MoV steel tube on the high temperature superheater heating surface of this unit is estimated to be about 65 000 hours.
  • Fundamental Research
    SHI Kexian, ZHANG Zuogui, TIAN Genqi, WANG Yanfeng, TAN Jianping, LIU Changjun
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    Creep-rupture test at different temperature and stress was performed for three batches of main-steam pipe P92 steel, in which the longest creep-rupture test lasted for 28 000 hours. Isotherm method, Larson-Miller method and Wilshire method were used to predict their creep-rupture property. The extrapolate results of isotherm method were somewhere in between. The Larson-Miller method overestimates the results while the predictions by Wilshire method are more conservative. According to all test data, the data from National Institute for Materials Science (NIMS), and the predicted creep strength by three methods in 100 000 hours, the creep-rupture property of domestic P92 steel is close to the data from NIMS and European Creep Collaborative Committee (ECCC). Suitable prediction method is critical for predicting the creep-rupture property in a long term. The prediction precision can be enhanced by dividing the data into short-term and long-term.
  • Power Equipment and System
  • Power Equipment and System
    YANG Yu, LIU Gang, LIU Xin, ZHANG Chaoqun, LI Wenjia, WANG Heyang
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    The thermal deviation characteristics of platen superheater in a 600 MW supercritical wall-opposed firing boiler was studied to alleviate the tube failures by overtemperature. The formation mechanism of thermal deviation in the platen superheater was analyzed, and the subsequent optimization schemes were proposed. In order to overcome the limitation by the huge scale difference between the swirl burners and furnace and incorporate the effect of burner design on the flow and thermal deviation distribution in the furnace, the flow in the burner and furnace was simulated separately, and the calculated results at the outlet of burner were taken as the inlet boundary conditions of the furnace model. Then the method of reducing the air flow rate of middle-layer burners or adjusting the air flow rate of the left-side and right-side burners was proposed to reduce the flue gas flux in the high thermal deviation area of platen superheater. Results show that the interaction between the swirling flow of adjacent burners leads to the formation of two concentrated gas streams in the furnace. As the flue gas passes through the platen superheater, its heat transfer distribution demonstrates a right-dominant double-peak shape, which is the main mechanism of thermal deviation distribution in the platen superheater. The two proposed methods can effectively decrease the peak thermal deviation in the platen superheater and dramatically lower the risk of tube failure caused by overtemperature.
  • Power Equipment and System
    LU Xiong, WEI Bo, WANG Jianjiang, CHENG Zening, LIU Kunpeng
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    In order to conduct the oxygen-enriched combustion in the existing boilers, an accurate thermal calculation model was built according to a 660 MW ultra-supercritical Zhundong coal-fired boiler. The change of heat transfer characteristics in heating surface at different oxygen volume fractions was analyzed. In terms of the calculation results, the structure optimization schemes of heating surface were proposed. Results show that when the oxygen volume fraction increases from 21% to 30%, the heat transfer of high temperature superheater increases by 20.08%, while the convective heat transfer of high temperature reheater rises by 28.90%; the convective heat transfer of low temperature reheater, low temperature superheater and economizer reduces by 6.72%, 9.90% and 13.72%, respectively. After structure optimization, the average cross-sectional area of flue gas circulation decreases by 27.50%, while the average area of all heating surfaces reduces by 15.10%.
  • Power Equipment and System
    QIU Qinghui, FU Yawei, LI Bo, HUANG Diangui
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    Based on the optimal matching principle of rotor blade and static blade, the modified first stage of a high pressure turbine was taken as a research object. The stator blade curves were modified by bent, twisted and swept profile respectively. The twisted rules of the rotor in the optimum matching with the stator were obtained through orthogonal optimization experiments. The numerical simulation method was used to study the influence of different blade profiles on the regulation mechanism of flow field and on the aerodynamic performance of the turbine. Results show that the total-static and total-total efficiency of the turbine stage are improved by modification with positive bent, anti-twisted and swept-back of stator blades and matching with the optimized twisted rotor blades. The radial pressure gradient in the middle and rear span of stator blades decreases, the stator blade outlet entropy increase is weakened, and the outlet total pressure loss coefficients of stator blades and rotor blades both decrease.
  • Power Equipment and System
    LUO Zhiling, YAO Qi, LIU Jizhen
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    To solve the problem of inlet flow drop of direct air-cooling fans, an experimental system of a 1∶10 scaled-down of direct air-cooling fan array was built, and frequency regulation experiment of fan array was conducted. After pretreating the ambient wind speed and direction with empirical mode decomposition, the fan volumetric efficiency used to evaluate the volume loss of the fan was calculated. Finally, the random forest regression algorithm was used to generalize the experimental results and estimate the fan volumetric efficiency under different operating conditions. Results show that the fan volumetric efficiency in the direct air-cooling system is affected by the location, operation mode, fan frequency, and ambient wind speed. With the increase of ambient wind speed, the volumetric efficiency of the windward fans decreases, which of the leeward fan increases. The volumetric efficiency curves of fans with different fan frequencies and ambient wind speeds provide a reference for the energy saving operation of the fan array in direct air-cooling system.
  • Power Equipment and System
    HAN Dongao, JIN Gang, PU Chenghao
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    A computational fluid dynamics method was used to analyze the flow field of a single helical coil, and the results were applied to the flow induced vibration evaluation of the coil. Finite element software Ansys Workbench was used to analyze the modal and vibration mode of the coil, and the flow induced vibration characteristics of the high-pressure cooler were evaluated according to the natural frequency, operating parameters and evaluation criteria of the coil tube bundle. Results show that the natural frequency and vibration amplitude of the coil type high pressure cooler bundle are within the safe range, which can avoid the vibration caused by the vortex shedding.The lateral flow velocity of the coil type heat exchange tube is less than the critical flow velocity of fluid elastic instability, and the fluid elastic instability will not occur. The frequency and peak amplitude of turbulent buffeting are far less than the limit value, which will not cause equipment failure.
  • New Energy Resources and Energy Storage
  • New Energy Resources and Energy Storage
    HU Yang, WANG Haonan, FANG Fang, XU Yihan, LIU Jizhen
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    Aiming at the complex nonlinear aerodynamic characteristics of multiple-input multiple-output(MIMO), a piecewise affine regressive exogenous (PWARX) modeling scheme for dual wind turbine under the condition of front and rear wind turbine interference was proposed. Combined with the semi-physical simulation platform of dual wind turbine, the simulation and test verification are carried out, and the tracking accuracy of the output value to the actual value under different working conditions was analyzed. Results show that the PWARX model of the dual wind turbine MIMO system has a high precision global approximation ability to the aerodynamic characteristics under all operating conditions.
  • New Energy Resources and Energy Storage
    LIU Jun, YUAN Xin, CHEN Heng, PAN Peiyuan, XU Gang, WANG Xiuyan
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    In view of the economic feasibility of large-scale thermal power CCUS retrofitting, the efficiency improvement path of CO2 to methanol was proposed. Three different retrofitting time schemes of immediate retrofitting, 2025 retrofitting and 2030 retrofitting were set up. Economic sensitivity analysis was conducted based on the thermal power installation and power generation capacity planning data of a power grid company in a northwestern province. Results show that the whole process retrofitting of CCUS will increase the electricity price of the province by 0.077 8-0.101 0 yuan/(kW·h) according to the different retrofitting time. When the government CO2 subsidy reaches 240 yuan/t, the electricity price of scheme 1 and scheme 2 will be increased by 0.031 1 yuan/(kW·h) and 0.026 9 yuan/(kW·h) respectively, which of scheme 3 will only be increased by 0.000 6 yuan/(kW·h). If the captured CO2 is used for methanol production, the expenses and earnings of 1 t CO2 due to H2 consumption and methanol production are 846.04 yuan and 2 661.73 yuan respectively, and the cost of electricity purchased for additional electricity consumption is 37.81 yuan/t. Considering the factors such as state subsidies, scheme 3 with the best economic efficiency can achieve almost zero-cost decarbonization of thermal power.
  • Digitalization and Intelligentization
  • Digitalization and Intelligentization
    SHI Peiming, JIAO Yang, CHEN Zhuo, XU Xuefang, LI Ruixiong, QIAO Zijian
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    A novel intelligent fault diagnosis method was proposed based on multi-scale feature learning convolutional neural network (MFL-Net) and fractional Fourier transform (FRFT). First, FRFT was applied to original vibration signal for obtaining fractional domain feature data under multiple fractional orders. Then, the MFL-Net with multi-scale feature learning modules was constructed to further extract fault features from fractional domain data, and the fault type can be diagnosed by the model. Finally, the effectiveness of the proposed method was verified by fault datasets of centrifugal pump and rolling bearing. Results show that the proposed method can effectively extract the fault features from non-stationary signals and thus identify faults accurately.
  • Green Energy and Low-carbon Technology
  • Green Energy and Low-carbon Technology
    LI Yonghua, HUANG Tao
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    The ozone synergistic semi dry method was used to study the ozone oxidation process in the deacidification tower of a waste power plant. The effects of cooling process, ozone pipeline and nozzle arrangement on the mixed flow field were analyzed, and the oxidation efficiency under different arrangement schemes was compared,so as to analyze the influence of the height of the ozone main pipeline on the oxidation efficiency. Results show that adding water with mass flow rate of 0.2 kg/s to the deacidification tower can reach a suitable range for ozone reaction, and the temperature drop inside the tower is not significant. The overall distribution and flow field of ozone in the tower are better when the ozone pipeline is arranged above and the nozzle is sprayed downwards. As the O3/NO mass flow ratio increases from 1 to 3, the oxidation efficiency increases from 38.12% to 94.31% in the central layout of the pipeline, and increases from 38.66% to 94.72% in the through layout of the pipeline. The oxidation efficiency gradually increases, but its growth rate gradually decreases. As the ozone main pipeline moves downwards, there is a slight fluctuation in oxidation efficiency, but most of the oxidation efficiency remains within 94%-96%.
  • Green Energy and Low-carbon Technology
    SHU Tao, SU Sheng, JIA Mengchuan, YU Juan, ZHANG Zhongxiao, WANG Yi, HU Song, XIANG Jun
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    In order to reveal the effect of CO on the reduction of NO by NH3, experimental and simulation studies were carried out on the NO reduction process by NH3 at different CO concentrations. Results show that the addition of CO has no significant effect on the NO reduction efficiency below 1 400 ℃ under anaerobic conditions, and above 1 400 ℃, the NO reduction efficiency of the NO reduction process by NH3 is improved when CO is present in the atmosphere. Under low O2 conditions, the temperature window of NO reduction by NH3 process is expanded under low oxygen concentration conditions when CO is present in the atmosphere. Thus, it can still maintain a higher NO reduction efficiency at a high temperature above 1 400 ℃. Under the condition of higher O2 concentration, when CO is present in the atmosphere, the optimal NO reduction temperature moves to the low temperature, and the NO reduction temperature window narrows. The simulation results show that, under anaerobic and hypoxic conditions, above 1 400 ℃, CO promotes the reaction of NH2 and CO to generate HNCO, and then HNCO further reacts with OH to generate NCO, and then reduces NO, thereby enhancing the NO reduction process. When the O2 concentration is high, the generation of OH and O is promoted by CO at a lower temperature, thus ensuring the progress of NH2 generation and NO reduction process. The temperature increase will accelerate the process of CO and OH reaction to generate H, then promote the reaction of H and O2, so that a large number of O radicals are generated in the reaction process, and these O radicals are easily oxidized with NH2. As a result, NO generation is promoted, resulting in a rapid decrease of NO reduction efficiency.
  • Green Energy and Low-carbon Technology
    LIN Weijun, LI Min, ZHAO Chang, CUI Qingwei, LIANG Yinhe, ZHU Xiaofeng, WU Keze, YANG Jianguo
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    The delay of NOx concentration measurement may result in large fluctuations of NOx emission concentration.In order to improve the operation stability of the denitration system, the delay time of NOx concentration measurement and the response time of SCR inlet NOx concentration after changes of boiler key control parameters were experimentally analyzed. The data structure of SCR inlet NOx concentration soft measurement was established to characterize the dynamic characteristics of boiler operation, and then the real-time soft measurement model of SCR inlet NOx concentration during dynamic processes based on XGBoost algorithm was developed. Results show that the measurement delay time of the NOx concentration at the SCR inlet is about 1 min, and the soft measurement model can obtain the actual NOx concentration nearly 1 min in advance. The soft measurement curve can follow the actual curve with high accuracy. After the soft measurement model was applied on a 660 MW unit, the stability of the ammonia injection flow curve and NOx emission concentration curve was significantly improved.
  • Green Energy and Low-carbon Technology
    YANG Huipan, JIN Jing, ZHAO Jian, HOU Fengxiao, DING Zhenghao, ZHU Jie
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    Based on lattice Boltzmann method, the flow-coupled mass transfer process of ZIF-8 material adsorbed CO2 from flue gas was studied at REV scale. The two-dimensional D2Q9 and D2Q5 models were used to describe the velocity and the concentration field. The influences of the particle size, porosity and arrangement of ZIF-8 adsorbent on the dynamic adsorption performance of CO2 gas were analyzed, and the flow, mass diffusion and adsorption phenomena in the adsorption bed were described. The size of ZIF-8 adsorbent was selected in the range of 0.05 mm to 0.20 mm, the porosity was selected in the range of 0.50 to 0.80. Results show that the larger the particle size, the stronger the convection in the adsorption bed, and the smaller the adsorption equilibrium time. The smaller the porosity, the more obvious the increase of local flow rate. In order to avoid insufficient local adsorption caused by excessive flow rate, ZIF-8 adsorbent with larger porosity should be used in engineering applications. Compared with random arrangement and disordered arrangement, the time needed to reach adsorption equilibrium can be effectively shortened in the case of sequential distribution. The sensitivity to the influence of CO2 adsorption is in the order of porosity > arrangement mode > particle size, so the porosity of ZIF-8 adsorbent should be considered first in practical applications.
  • Green Energy and Low-carbon Technology
    PENG Dejun, ZHOU Zijian, CAO Tiantian, ZHOU Yue, LIU Lei, LIU Xiaowei, XU Minghou
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    In order to make full use of the high activity of manganese oxide at low temperature and the strong surface-active oxygen flow ability of perovskite structure, the synthesized LaMnO3 was used to treat mercury in coal-fired flue gas, and a series of physicochemical features of the synthesized LaMnO3 were characterized. Results show that the specific surface area is low, but the oxygen concentration on the catalyst surface is higher than the theoretical value. Manganese ions exhibit mixed valence state of +3 and +4. The surface of the catalyst has fewer active oxygen species that can participate in the mercury oxidation process, but it has strong fluidity. O2 with volume fraction of 3% is sufficient to maintain the catalyst with high oxidation rate. HCl can significantly enhance the catalytic oxidation activity of the catalyst on elemental mercury, indicating that most oxygen species on the catalyst surface can react with HCl to produce active chlorine that is conducive to the elemental mercury oxidation.
  • Integrated Energy System
  • Integrated Energy System
    JING Fangbo, YANG Yu, YIN Gang, WEI Dongliang, ZHANG Weirong, HONG Anyao, LEI Xiaolong
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    In order to improve the overall economic level of special steam turbine units, taking a 55 MW level waste incineration power generation steam turbine unit as the research object, by increasing the main steam pressure and the extraction reheat cycle, the effects of the location of different reheat steam source extraction points, reheat temperature and reheat pressure on the economic performance were qualitatively studied, and thermal performance under different schemes was calculated. Results show that increasing the main steam pressure and adopting the extraction reheat cycle can significantly improve the economic level of the unit. Under the same boiler heat absorption, the unit output of scheme 3 and scheme 4 is 5.46% and 6.61% higher than that of scheme 1, respectively. The unit output of scheme 4 is 1.15% higher than that of scheme 3.
  • Integrated Energy System
    ZHANG Hongchang, XUE Xiaojun, XU Gang, ZHAO Changcun
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    Taking the 330 MW extraction and condensing steam turbine generator set of a power plant as the research object, the effects of five retrofit schemes, including low-pressure cylinder cutting, high-pressure and low-pressure bypass modification, adding heat storage tanks, electric boilers and absorption heat pumps, on the safe operation feasibility range and thermoelectric decoupling ability of heating units were calculated and analyzed. The thermodynamic model of the case unit was established by EBSILON, and the energy consumption of each retrofit scheme was simulated and calculated. Results show that the five retrofit schemes can expand the safe operation feasible region of the cogeneration unit, among them, the maximum heating capacity increase of the unit is the largest under the two-stage bypass transformation plan. Except for the low-pressure cylinder cutting retrofit, the thermoelectric decoupling ability has been improved to varying degrees under the other four schemes, with the electric boiler renovation scheme having the strongest thermoelectric decoupling ability when the electric heating load is low. Under the same conditions, the coal consumption of each retrofit scheme from high to low is electric boiler, two-stage bypass, low-pressure cylinder cutting cylinder, heat storage tank and absorption heat pumps.