Analysis of Hydrodynamic Force and Wall Temperature Characteristics of a Supercritical Boiler Under Low Loads

To explore the deep peak shaving capacity of coal-fired boilers, the hydrodynamic force and wall temperature characteristics of the water-cooled wall of a supercritical 630 MW boiler were studied. Mathematical models of the hydrodynamic force and wall temperature characteristics were established, and water-cooled wall pressure drop, flow distribution, outlet working substance temperature and wall temperature distribution along the furnace height between 20% and 30% boiler maximum continuous rating (BMCR) loads were analyzed. Results show that, the helical tube sections of the water-cooled wall exhibit small thermal deviation and uniform heat load distribution under 20% and 30% BMCR loads. The outlet steam temperature deviation of the vertical tube sections of the water-cooled wall is large, and the over-temperature is more likely to occur in this area. Under 30% BMCR load, the boiler could operate safely in dry state condition. Under 28.8% BMCR load, the inlet water temperature of the water-cooled wall is 280.0 ℃, and the maximum wall temperature of the water-cooled wall in dry state condition exceeds 450.0 ℃. Under 27.3% BMCR load, the maximum wall temperature of the water-cooled wall in dry state condition exceeds 500.0 ℃, and the boiler should operate in wet state condition or the wall temperature should be reduced by adjusting the inlet water temperature.