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    基于设计寿命的汽轮机检修周期优化方法的研究

    Maintenance Interval Optimization Based on Design Life of Steam Turbines

    • 摘要: 提出了基于设计寿命的汽轮机检修周期的优化方法,介绍了国内火电机组年利用小时数统计结果、常用等效运行小时数的计算方法以及电站汽轮机基于第一种等效运行小时数的检修周期,提出了基于疲劳与蠕变寿命设计结果的汽轮机起动加权系数与负荷变动加权系数的计算方法、汽轮机第二种等效运行小时数的计算方法、汽轮机检修周期的优化方法、汽轮机年均寿命损耗与机组年均等级检修费用的计算方法,并给出了超超临界1 000 MW汽轮机和超临界600 MW汽轮机的应用实例。结果表明:与2个中国电力行业标准相比,采用所提方法时汽轮机A级检修周期的年数长,汽轮机年均寿命损耗小,机组年均等级检修费用低,为电站汽轮机的安全与经济运行提供了理论依据和技术支撑。

       

      Abstract: A proposal was suggested for maintenance interval optimization of steam turbines based on the design life, while an introduction was presented to the statistical results of utilization hours for domestic thermal power units, the calculation methods for common equivalent operating hours, the maintenance interval of steam turbines obtained based on the first equivalent operating hours, the calculation methods for start weight coefficients and load change weight coefficients of steam turbines based on the design of fatigue and creep life, the calculation methods for the second equivalent operating hours, the optimization methods for the maintenance interval, the calculation methods for annual average life expenditure of steam turbines and the calculation methods for annual average grade maintenance cost of a unit, together with application examples of a 1 000 MW ultra-supercritical steam turbine and a 600 MW supercritical steam turbine. Results show that compared with the two standards in China Power Industry, the number of years for class A maintenance interval of steam turbines optimized based on the design life is larger, with less average annual life expenditure of the steam turbine and lower average annual grade maintenance cost of the unit. This may serve as a reference for safety and economic operation of power plant steam turbines.

       

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