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    高温熔融处理废弃SCR催化剂过程中的重金属固化研究

    Study on Immobilization of Heavy Metals in a Waste SCR Catalyst During High-temperature Melting Treatment

    • 摘要: 为探究废弃SCR催化剂在高温熔融处理过程中的重金属(As、Pb、Se、V)固化效果,采用高温管式反应炉对加入复合添加剂CaO-Fe2O3-SiO2-Al2O3和焦炭的废弃催化剂进行熔融实验,通过X射线衍射仪(XRD)、扫描电子显微镜(SEM)和重金属浸出实验分析熔融温度和熔融时间对重金属浸出和挥发特性的影响。结果表明:高温熔融处理技术可有效稳固废弃SCR催化剂中的重金属;熔融温度对废弃催化剂的重金属浸出和挥发特性影响显著,随着熔融温度的升高,As、Pb、Se和V的浸出质量浓度显著下降;4种重金属的挥发率排序为:Pb > Se > As > V,其中Pb和Se的挥发率随温度先升高后降低,As和V在不同温度下的挥发率均接近0;随着熔融时间的延长,As、Se和V的浸出质量浓度先增加后降低,Pb的浸出质量浓度单调降低;熔融时间对重金属挥发特性的影响不显著。

       

      Abstract: To investigate the immobilization behavior of heavy metals As, Pb, Se and V in a waste SCR catalyst during the process of high-temperature melting treatment, a series of melting experiments were conducted with the addition of composite additive CaO-Fe2O3-SiO2-Al2O3 and coke in a high-temperature tubular furnace, so as to analyze the effects of melting temperature and time on the leaching toxicity and volatilization property of the heavy metals using X-ray diffraction (XRD), scanning electron microscope (SEM) and heavy metal leaching tests. Results show that the heavy metals in waste SCR catalysts could be effectively stabilized by high-temperature melting treatment technology. The melting temperature significantly affects the leaching toxicity and volatilization property of heavy metals in a waste SCR catalyst; the leaching concentration of As, Pb, Se and V decreases remarkably with increasing melting temperature. The volatilization rate follows the order of Pb>Se>As>V, in which the volatilization rate of Pb and Se increases first and then decreases with rising temperature, and that of As and V is close to zero. With the rise of melting time, the leaching concentration of As, Se and V increases first and then decreases, while that of Pb decreases monotonously. The melting time exerts little influence on the volatilization of heavy metals in a waste SCR catalyst.

       

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