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    大型汽轮发电机定子线圈F级绝缘寿命预测方法的研究

    Study on Life Prediction of Class F Insulation for Stator Coils of Large Turbo-Generators

    • 摘要: 介绍了大型汽轮发电机定子线圈F级绝缘的老化因子与加速寿命试验方法,对电老化与广义热老化的加速寿命试验数据进行了统计分析;用威布尔分布对F级绝缘的电老化和广义热老化的加速寿命试验数据进行了描述;应用可靠性统计和非线性回归方法确定了F级绝缘电老化与广义热老化寿命计算公式的特征参数;依据寿命损耗累积理论,介绍了电老化与广义热老化同时作用的汽轮发电机定子线圈F级绝缘寿命的预测方法和水冷定子线圈F级绝缘寿命损耗的分配方案.采用2倍额定电压2 UN和3倍额定电压3 UN的电老化寿命的不同下限值,对以电老化为主要老化因子的水冷定子线圈F级绝缘寿命进行了研究.结果表明:应用定子线圈F级绝缘寿命预测方法可以在设计、制造和运行阶段定量预测和评定汽轮发电机定子线圈F级绝缘寿命.

       

      Abstract: Ageing factors and accelerated life-test methods of class F insulation for stator coils of large turbo-generators are presented, while corresponding accelerated test data of both electrical ageing and generalized thermal ageing summarized and analyzed using Weibull distribution model, and simultaneously relevant characteristic parameters of the life calculation formulae determined by reliability and non-linear regression statistics methods. Based on the life expenditure accumulation theory, an introduction is presented to a life prediction method for simultaneous electrical ageing and generalized thermal ageing of class F insulation for stator coils of turbo-generators, and to the life expenditure assignment scheme for class F insulation of water cooled stator coils. The lower life limit of class F insulation for water cooled stator coils affected mainly by electrical ageing is studied under 2 UN and 3 UN conditions. Results show that with above prediction method, the life of class F insulation for stator coils of large turbo-generators can be quantitatively predicted and assessed in the design, manufacture and service stages, thus providing a scientific basis for life determination and extension of relevant insulation in large turbo-generators.

       

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