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    堆内构件钴基合金堆焊工艺研究

    Study on Hardfacing Process of Reactor Vessel Internals with Cobalt Alloys

    • 摘要: 通过改变不同焊接参数,使用手工钨极氩弧焊在奥氏体不锈钢304H表面进行司太立6钴基合金堆焊,并对所得的堆焊层熔敷金属进行化学成分、截面显微硬度、洛氏硬度、晶间腐蚀和显微组织等测试分析.结果表明:电特性参数及焊接热循环对堆焊层成分、硬度和显微组织等有明显影响;使用176℃预热温度、145~190 A电流参数和8~12 cm/min焊接速度,可达97%以上堆焊合格率;在奥氏体不锈钢304H表面先用ER308L焊丝堆焊3 mm厚隔离层,再采用400℃的预热温度和400℃的道间温度进行钴基合金堆焊,可以进一步降低堆焊层熔敷金属开裂的风险.

       

      Abstract: To study the hardfacing process of reactor vessel internals with cobalt alloys, the cobalt-base alloy Stellite 6 was deposited on the surface of 304H stainless steel by gas tungsten arc welding (GTAW) process using different welding parameters, after which a series of tests were conducted on the deposited metal to analyze its chemical composition, cross-section microhardness, Rockwell hardness, intergranular corrosion and the microstructure, etc. Results show that both the electrical parameters and the weld thermal cycle have obvious effects on the chemical composition, hardness and microstructure of the deposited metal; under the welding parameters of preheat temperature at 176℃, welding current in 145-190 A and welding speed in 8-12 cm/min, the acceptance rate of deposited weld gets up to 97%; the risk of cracking of the deposited metal can be further prevented by depositing a 3 mm transition layer on the surface of stainless steel 304H with welding wire ER308L, prior to the final hardfacing process with cobalt-base alloy Stellite 6 at the preheat and interpass temperature of 400℃.

       

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