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    烟气飞灰对SCR脱硝催化剂磨损数值模拟

    Numerical Simulation on the Erosion of SCR Denitration Catalysts by Flue Gas Fly Ash

    • 摘要: 采用CFD数值模拟软件对不同烟气流速、不同烟气入射角下催化剂不同磨损部位的磨损规律进行了研究和分析,并对催化剂的年磨损率进行了预测。结果表明:催化剂端面磨损率远远大于壁面,在不同烟气流速下,催化剂磨损率沿孔道方向的变化基本一致,呈中间较小、端面附近较大的规律;在不同烟气入射角下,受烟气正面磨损结构面的磨损率在距入口约0.04 m内与烟气入射角成正比,在0.04 m以后与烟气入射角成反比;受烟气背面磨损结构面的磨损率沿管道方向在入口附近迅速减小,后增加直至出口;不同烟气入射角下的端面磨损率随着烟气入射角的增大而减小;在设计工况下运行的脱硝系统,催化剂的年磨损率可以忽略不计,但当烟气流速为11 m/s时,催化剂孔壁在一年内就会磨穿,在实际运行过程中,应降低烟气流速并选择合理的烟气入射角。

       

      Abstract: Numerical simulations were conducted to study and analyze the wear law of SCR denitration catalysts in various areas at different flue gas flow rates and incident angles using CFD software, and subsequently the annual wear of the catalysts was predicted. Results show that the wear rate at the end face of catalyst is much higher than that of the wall. At different flue gas flow rates, the wear rate exhibits the same variation law along the direction of the channel, which is relatively small in the middle region and large in the vicinity of the cross section. At different incident angles, the wear rate of front surface is proportional to the incident angle within 0.04 m away from the inlet, and is inversely proportional to the incident angle beyond 0.04 m; the wear rate of back surface decreases rapidly near the inlet along the direction of the channel, which then increases gradually up to the outlet. At different incident angles, the wear rate of end face reduces with the rise of incident angle. When the denitration system operates under design conditions, the annual wear of the catalyst is negligible, but when the flue gas flow rate gets up to 11 m/s, the wall surface of the catalyst would be worn through within one year, therefore in actual operation process, the flue gas flow rate should be reduced and the incident angle should be reasonably determined.

       

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