高级检索

    某1000MW双切圆燃煤锅炉煤粉分配器优化及调整试验应用

    Optimization and Adjustment Test Application of a Pulverized Coal Distributor for a 1000 MW Dual Tangential Circle Coal-Fired Boiler

    • 摘要: 针对某1000 MW双切圆燃煤锅炉,由于煤粉分配器选型不当及其安装位置存在设计缺陷,导致送粉管道频繁发生粉体堵塞、锅炉实际运行效率低于设计值、炉内燃烧出现偏斜等一系列影响机组安全性与经济性的问题。基于CFD数值模拟方法,对送粉管道系统中煤粉分配器的结构型式与布置位置进行了优化设计,并开展了相应的调整试验。工程应用结果表明:该优化方案能够消除煤粉分配器下游送粉管道的频繁堵塞缺陷;分配器后各支管的风速偏差与煤粉浓度偏差分别降低12.9%和35.9%;在300 MW负荷工况下,主蒸汽温度偏差由27 ℃下降至4 ℃;在统计周期内,同一面水冷壁管壁温度的最大偏差由306 ℃缩小至88 ℃。上述方案已在广东省两家发电企业的4台锅炉上完成了工程验证,对于解决同类炉型因一次风、粉分配不均及燃烧偏斜所导致的经济性与安全可靠性偏低问题具有重要借鉴意义,同时也可为类似炉型的深度调峰改造提供技术参考。

       

      Abstract: For a 1000 MW dual tangential circle coal-fired boiler, improper selection of the pulverized coal distributor and design flaws in its installation position lead to a series of problems affecting the unit's safety and economy, including frequent pulverized coal blockage in the transport pipes, actual boiler operating efficiency lower than the design value, and combustion deviation inside the furnace. Based on CFD numerical simulation method, the structural type and layout position of the pulverized coal distributor in the transport pipe system were optimized, and corresponding adjustment tests were carried out. The engineering application results show that the proposed optimization scheme eliminates the frequent blockage defect in the transport pipes downstream of the pulverized coal distributor; the air velocity deviation and pulverized coal concentration deviation among the branch pipes downstream of the distributor are reduced by 12.9% and 35.9%, respectively; under a load of 300 MW, the main steam temperature deviation decreases from 27 °C to 4 °C ; and within the statistical period, the maximum temperature deviation of the same water wall tube panel is reduced from 306 °C to 88°C . The above scheme has been successfully validated on four boilers at two power generation enterprises in Guangdong Province, China. It provides significant reference for solving the problems of low economy and safety reliability caused by uneven primary air and pulverized coal distribution and combustion deviation in similar boiler types, and can also serve as a technical reference for deep peak-shaving retrofitting of analogous boilers.

       

    /

    返回文章
    返回