高级检索

    对冲燃烧锅炉水冷壁高温腐蚀特性及贴壁风改造数值模拟研究

    Numerical Investigation of Waterwall High Temperature Corrosion and Its Mitigation by Wall Air in an Opposed-Firing Boiler

    • 摘要: 针对某1000 MW对冲燃烧锅炉水冷壁高温腐蚀问题,提出一种多环沿壁转向式贴壁风喷口及其空间布置方案,并在此机组上完成了改造应用。通过将煤粉燃烧模型与有机硫演化、黄铁矿颗粒沉积模型相耦合,从气相含硫组分和含硫颗粒沉积两方面分析改造前后水冷壁高温腐蚀倾向。结果表明:模拟值与现场实测值吻合较好。燃烧器射流在炉膛中部碰撞后部分偏向侧墙,促使H2S及黄铁矿颗粒向近壁区输运,形成H2S富集与颗粒沉积并存的高腐蚀风险区域。贴壁风投运后,气流沿水冷壁形成连续气层,有效提高近壁O2浓度并促进H2S氧化,H2S平均浓度峰值降幅约70%;同时气流可改变近壁区黄铁矿运动轨迹并降低其沉积概率。该方案可通过降低近壁H2S浓度和黄铁矿沉积速率协同降低水冷壁高温腐蚀风险。

       

      Abstract: To address the high-temperature corrosion of waterwalls in a 1000 MW opposed-firing boiler, a multi-annular wall-air nozzle with wall-directed outlets and a corresponding spatially optimized arrangement were proposed and implemented in the field. A pulverized-coal combustion model was coupled with an organic sulfur evolution model and a pyrite particle deposition model to analyze the tendency of waterwall high-temperature corrosion before and after the retrofit from the perspectives of gaseous sulfur species and sulfur-containing particle deposition. The results showed that the simulated values agreed well with the field measurements. The burner jets partially deflected toward the sidewalls after colliding in the furnace center, promoting the transport of H2S and pyrite particles to the near-wall region and forming high-corrosion-risk zones characterized by both H2S enrichment and particle deposition. The wall-air system formed a continuous air layer along the waterwall, which increased the near-wall O2 concentration and promoted H2S oxidation, reducing the peak average H2S concentration by approximately 70%. Meanwhile, the wall air altered the trajectories of pyrite particles in the near-wall region and reduced their deposition probability. The proposed scheme can therefore mitigate waterwall high-temperature corrosion through the synergistic reduction of near-wall H2S concentration and pyrite particle deposition rate.

       

    /

    返回文章
    返回