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    基于生物质气化与电解水制氢耦合的3-羟基丙酸制备系统性能分析

    Performance Analysis of 3-Hydroxypropionic Acid Preparation System Coupled With Biomass Gasification and Water Electrolysis for Hydrogen Production

    • 摘要: 为解决3-羟基丙酸生物发酵依赖粮食碳源、生产成本高的问题,同时充分利用我国储量丰富的生物质资源,本文以玉米秸秆为原料,构建生物质气化耦合电解水制氢、生物催化转化一体化3-羟基丙酸制备的集成系统。区别于现有单独发酵制3-羟基丙酸或气化‑电解单产甲醇路线,本系统实现甲醇合成与3-羟基丙酸生物转化串联耦合、碳组分梯级利用。在新系统中,秸秆经热解气化、催化重整得到粗合成气,其天然氢碳比无法满足甲醇合成要求,因此引入碱性电解水工艺调节原料气配比,合成甲醇后通过甲基营养型微生物分批补料发酵制备3-羟基丙酸,富余的氢气可作为副产品对外出售。采用仿真软件Aspen Plus对系统进行模拟,从能量、㶲平衡角度开展热力学分析,并结合设备投资、原料及产品收益完成系统经济性评估。结果表明:系统的3-羟基丙酸产量39.67 kg/h,总能量效率为22.50%,总㶲效率为28.00%,动态投资回收期为2.23年,该耦合工艺具有良好的热力学转化性能与产业化前景。

       

      Abstract: To address the high production cost caused by grain-based carbon sources in 3-hydroxypropionic acid (3-HP) biosynthesis and make full use of abundant biomass resources in China, this paper takes corn straw as raw material and constructs an integrated system for 3-HP production coupled with biomass gasification, water electrolysis for hydrogen production and biocatalytic conversion. Different from existing routes of independent 3-HP fermentation or gasification-electrolysis for methanol-only production, the proposed system realizes the serial coupling of methanol synthesis and 3-HP bioconversion for cascade carbon utilization. In the proposed system, crude syngas is obtained through pyrolysis, gasification and catalytic reforming of corn straw. The inherent hydrogen-carbon ratio of syngas fails to meet the requirement of methanol synthesis; thus, alkaline water electrolysis is adopted to adjust the gas composition. The generated methanol is further converted into 3-HP via fed-batch fermentation of methylotrophic microorganisms, and excess hydrogen produced in the process can be sold as a by-product. Aspen Plus, a thermodynamic simulation software, is applied to simulate the whole system. Thermodynamic analysis is carried out based on energy and exergy balance, and techno-economic evaluation of the system is completed combined with equipment investment, raw material cost and product revenue. The results show that the 3-HP output reaches 39.67 kg/h, the overall energy efficiency is 22.50%, the total exergy efficiency is 28.00%, and the dynamic payback period is 2.23 years. This coupled integrated process exhibits favorable thermodynamic conversion performance and promising potential for industrial application.

       

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