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    长期服役锅炉二级过热器管异种钢焊接接头失效机理研究

    Research on the failure mechanism of dissimilar steel welded joints in the secondary superheater tubes of ultra-supercritical unit boilers

    • 摘要: 针对国内某电厂1000 MW超超临界机组长期服役12万小时二级过热器管T91/Super304H异种钢焊接接头试样,开展了硬度和拉伸性能测试。采用金相显微镜(OM)、扫描电镜(SEM)以及透射电镜(TEM)等分析方法,研究了长期服役过程中异种钢焊接接头的微观组织老化行为,并对原始态异种钢焊接接头的组织和性能进行了对比分析。结果表明,二级过热器管T91/Super304H异种钢焊接接头裂纹多发生在T91钢侧熔合线位置,这是由于长期服役过程中T91钢侧熔合线位置Cr23C6在晶界处发生聚集并长大,Nb(Ti)C颗粒较为粗大,T91/Super304H异种钢焊接接头T91侧熔合线硬度显著升高,从而导致T91钢侧熔合线上裂纹萌生、扩展并最终开裂。

       

      Abstract: Hardness and tensile property tests were conducted on samples of T91/Super304H dissimilar steel welded joints from the secondary superheater tubes of a 1000 MW ultra-supercritical power unit in a domestic power plant, which had been in long-term service for 120,000 hours. Analysis methods such as optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were employed to investigate the microstructural aging behavior of the dissimilar steel welded joints during long-term service. A comparison was also made between the microstructure and properties of the original dissimilar steel welded joints. The results indicated that cracks in the T91/Super304H dissimilar steel welded joints of the secondary superheater tubes often occurred at the fusion line on the T91 steel side. This was due to the aggregation and growth of Cr23C6 at the grain boundaries and coarser of Nb(Ti)C particles on the T91 steel side during long-term service. This led to a significant increase in the hardness of the T91 side fusion line of the T91/Super304H dissimilar steel welded joint, which subsequently caused cracks to initiate, propagate, and ultimately fracture on the T91 steel side fusion line.

       

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