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    汽轮机部件多维度应力与多种损伤机理作用下寿命在线计算与闭环控制新方法

    A Novel Method for Online Life Prediction and Closed-loop Control of Steam Turbine Components Under Multidimensional Stresses and Multiple Damage Mechanisms

    • 摘要: 针对汽轮机深度调峰、灵活运行与安全服役的技术需求,提出了汽轮机部件多维度应力及多种损伤机理作用下寿命在线计算与闭环控制新方法。介绍了汽轮机部件的金属温度、热应力、机械应力、合成应力、等效应力与极限应力的在线计算方法。提出并采用应力安全倍率和相对应力裕度来在线监控汽轮机的部件应力。采用瞬态低周疲劳寿命损耗、累积低周疲劳寿命损耗和裂纹萌生剩余日历寿命来在线监控汽轮机的部件寿命。构建了基于部件应力与寿命在线计算值的汽轮机转速与负荷闭环控制策略,并将其应用于汽轮机快速升转速、快速负荷变动与安全服役的闭环控制。给出了超超临界1 000 MW等级汽轮机应力与寿命闭环控制的应用实例。结果表明,在线计算应力与寿命的监控物理量,闭环控制汽轮机转速变化率与负荷变化率,可以保证灵活运行汽轮机的长寿命与服役安全性。

       

      Abstract: To address the technical requirements of deep peak shaving, flexible operation, and safe service of steam turbines, a novel method for online life calculation and closed-loop control of steam turbine components under multidimensional stresses and multiple damage mechanisms was proposed. The online calculation methods for metal temperature, thermal stress, mechanical stress, combined stress, equivalent stress, and limit stress of turbine components were presented. The stress safety factor and the relative stress margin, were proposed and employed for online monitoring of component stresses. Furthermore, transient low-cycle fatigue life loss, accumulated low-cycle fatigue life loss, and remaining calendar life to crack initiation, were introduced for online lifespan monitoring of components. A closed-loop control strategy for turbine speed and load was established based on the online-calculated stress and lifespan values, and was applied to the closed-loop control of rapid speed ramping, fast load variation, and safe operation. Practical application cases of stress and lifespan closed-loop control for ultra-supercritical 1 000 MW-class steam turbines were provided. Results indicate that by online calculation of key stress and lifespan parameters, and through closed-loop control of speed and load ramp rates, long-term operational life and service safety of steam turbines under flexible operation can be effectively ensured.

       

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