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    发电机飞轮系统密封泄漏及发热特性研究

    Research on Seal Leakage and Heating Characteristics of Generator Flywheel System

    • 摘要: 为保证发电机飞轮系统内的真空度,设计了4种轴端密封方案。采用基于热流固耦合的数值方法研究了不同转速下飞轮系统的密封泄漏量和机内发热性能,对比了4种方案的机内流动和温升特性。结果表明:随着发电机转速增加,4种方案下飞轮系统内泄漏量均减小,额定转速为3 600 r/min时整机泄漏量最小;在轴封前、后端加入密封环可大幅降低飞轮系统内的泄漏量,使额定转速下密封的泄漏量降低约38%;在设计真空度下,增加密封齿数对飞轮系统泄漏量的影响有限,额定转速下泄漏量仅降低约0.6%;随着发电机转速的增加,机内发热量增大,转子和机壳的温度分布不均匀性增加;在相同转速下,4种方案下飞轮系统转子和机壳温度相近,额定转速下转子的平均温度最大相差0.75%;在轴封前后端加入密封环对固体发热量影响不大;在4种方案中,带台阶单齿和两端密封环的密封结构使发电机飞轮系统具有最低的泄漏量和最低的温升,可有效维持发电机飞轮系统内的真空度。

       

      Abstract: To maintain the vacuum degree inside a generator flywheel system, four types of shaft seals were designed. A numerical method based on thermo-fluid-solid coupling was employed to investigate the sealing leakage and internal heating characteristics of the flywheel system under different rotational speeds. The internal flow and temperature rise characteristics of the four schemes were compared. Results show that as the generator rotational speed increases, the leakage within the flywheel system decreases for all four schemes, with the minimum overall leakage occurring at the rated speed of 3 600 r/min. The incorporation of seal rings at the front and rear ends of the shaft seal significantly reduces leakage rate within the flywheel system, lowering the seal leakage by approximately 38% at the rated speed. Under the designed vacuum degree, increasing the number of seal teeth has a limited effect on the leakage rate of the flywheel system, with the leakage at rated speed reduced by only about 0.6%. As the generator rotational speed increases, the internal heat generation increases, and the temperature distribution unevenness of the rotor and casing intensifies. At the same rotational speed, the rotor and casing temperatures of the flywheel system under the four schemes are similar, with the maximum difference in the average rotor temperature at rated speed being 0.75%. Adding sealing rings at the front and rear ends of the shaft seal has little effect on solid heat generation. Among the four schemes, the sealing structure with a stepped single tooth and sealing rings at both ends achieves the lowest leakage and the lowest temperature rise for the generator flywheel system, effectively maintaining the vacuum degree inside the generator flywheel system.

       

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