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    基于机器视觉的燃煤锅炉受热面结焦辨识

    Identification of Slagging on the Heat Exchange Surface of Coal-fired Boilers Based on Machine Vision

    • 摘要: 燃煤锅炉宽负荷运行与掺烧生物质的现状,加剧了锅炉受热面结焦风险。提出了一种有别于依靠"人工看火"的粗放监测模式的基于机器视觉的锅炉受热面结焦状态在线辨识方法。首先,对获取的原始结焦图像进行预处理,通过图像去噪以减少干扰信息,提升图像关键特征被检测概率,并采用图像增强与图像变换强化图像数据集;接着,对比分析了AlexNet、VGG16与ResNet34 3种卷积神经网络算法与SGDM、Adam、RMSProp 3种优化器对图像数据集的结焦辨识效果,确定了最优网络模型与优化器组合;最后,设计了锅炉受热面结焦数字化在线监测系统,并将该系统应用于某在役超临界600 MW燃煤锅炉。结果表明:所选取的ResNet34卷积神经网络算法和Adam优化器对结焦状态的辨识准确率可达100%。所提方法可实现锅炉受热面结焦状态的在线监测与辨识,对于保障锅炉传热效率与运行安全具有重要意义。

       

      Abstract: The current situation of coal-fired boiler operation under wide load and co-firing of biomass has exacerbated the risk of slagging on the heating surfaces of the boiler. An online identification method for the slagging state of the boiler heating surfaces based on machine vision was proposed, which differed from the extensive monitoring model relying on "manual observation." First, the acquired raw slagging images were pre-processed to reduce interference and enhance the probability of detecting key features through image denoising, along with image enhancement and transformation to strengthen the image dataset. Next, a comparative analysis was conducted on the slagging identification effects of three convolutional neural network algorithms (AlexNet, VGG16, and ResNet34) and three optimizers (SGDM, Adam, and RMSProp) to determine the optimal combination of network model and optimizer. Finally, a digital online monitoring system for the slagging state of the boiler heating surfaces was designed, and applied to a certain in-service supercritical 600 MW coal-fired boiler. The results show that the selected ResNet34 convolutional neural network algorithm and Adam optimizer can achieve a slagging state identification accuracy of 100%. The proposed method enables online monitoring and identification of the slagging state of boiler heating surfaces, which is of great significance for ensuring the heat transfer efficiency and operational safety of the boiler.

       

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