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    基于图像卷积神经网络的燃高碱煤锅炉积灰识别与分析

    Ash Deposit Identification and Analysis in High-alkali Coal-fired Boilers Using Image-based Convolutional Neural Networks

    • 摘要: 以660 MW燃新疆高碱煤的锅炉屏式过热器积灰为研究对象,搭建了高温可视化成像系统,在线获取积灰图像。通过对积灰图像进行灰度转化、灰度线性化、高斯滤波等预处理,并进行峰值降噪比(PSNR)与结构相似度(SSIM)计算,用图像增强的方法构建积灰图像数据集。鉴于积灰图像的厚度与热阻的关系,提出一种基于图像卷积神经网络(CNN)的锅炉积灰识别监测模型。结果表明:基于CNN方法可实现对运行工况下屏式过热器积灰状态的监测与识别,模型的准确率、召回率、Fscore分别为98.8%、98.2%、98.8%。

       

      Abstract: Targeting ash deposits on the platen superheater of a 660 MW boiler firing Xinjiang high-alkali coal, a high-temperature visual imaging system was established to acquire real-time ash deposition images. Ash deposition images were preprocessed through grayscale conversion, grayscale linearization, and Gaussian filtering, and quantitatively evaluated via peak signal-to-noise ratio (PSNR) and structural similarity index (SSIM). An enhanced image dataset was constructed through image augmentation techniques. Leveraging the correlation between deposit thickness and thermal resistance, a convolutional neural network (CNN)-based monitoring model was developed for ash deposit identification. Results show that the CNN method achieves effective real-time monitoring of ash deposit status on operating platen superheaters, with accuracy, recall, and Fscore reaching 98.8%, 98.2%, and 98.8% respectively.

       

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