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    镍基合金263、282在超700℃燃煤锅炉烟气中腐蚀行为研究

    Study on Corrosion Behavior of Ni-base Alloys 263, 282 in Flue Gas Above 700 ℃ from Coal-fired Boiler

    • 摘要: 研究商用镍基合金材料263和282在700~800℃模拟燃煤锅炉烟气环境中的腐蚀行为。计算腐蚀前后镍基合金的质量变化,采用扫描电子显微镜-能谱仪(SEM-EDS)分析腐蚀合金的微观形貌。结果表明:镍基合金的腐蚀行为包括氧化腐蚀、硫化腐蚀和硫酸盐腐蚀3 种机制;腐蚀速率主要受硫酸盐腐蚀控制,熔融的硫酸盐共熔体对镍基合金造成全面腐蚀,合金基体以近似恒定的速率持续被溶解,合金的失重量随温度升高呈现先增加后降低的趋势;同时,硫元素向基体内部扩散并引起局部硫化,低熔点金属硫化物发生熔融,可能导致合金内裂纹的生成和生长;温度升高显著加剧了镍基合金的硫化腐蚀。

       

      Abstract: The corrosion behavior of commercial Ni-base alloy materials 263 and 282 in a simulated environment of flue gas at 700-800 ℃ from coal-fired boiler was studied. The weight change of Ni-base alloys after corrosion was calculated, and a scanning electron microscope-energy dispersive spectroscope (SEM-EDS) was used to analyze the microtopography of the corroded alloys. Results show that the corrosion behavior of Ni-base alloys includes three mechanisms: oxidation, sulfidation, and sulfate corrosion. The corrosion rate is controlled mainly by sulfate corrosion. The molten sulfate eutectics lead to general corrosion of the Ni-base alloys, thus the alloy matrix is dissolved continuously at an approximately constant rate, and the weight loss of the alloy increases first and then decreases with the increase of temperature. Meanwhile, sulfur diffuses into the alloy matrix and results in local sulfidation. The low-melting metal sulfides melt down which might lead to formation and propagation of internal cracks in the alloy. The increase of temperature will significantly aggravate the sulfidation corrosion of Ni-base alloy.

       

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