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    高温服役过程热障涂层隔热性能演变规律

    Insulation Property Evolution of Thermal Barrier Coatings During High Temperature Services

    • 摘要: 为分析热障涂层(TBCs)在高温盐雾腐蚀等恶劣服役环境下导热系数的变化规律,采用格子玻尔兹曼(LBM)方法,并利用涂层隔热温差分析模型系统地研究了陶瓷层(TC)厚度、黏结合金层(BC)厚度以及烟气侧和冷却空气侧对流传热系数对涂层隔热温差的影响。结果表明:涂层的隔热性能在腐蚀反应发生后迅速衰减;随着烧结的发生,涂层的有效导热系数增大,其隔热性能变差;陶瓷层厚度对涂层的隔热性能起决定性作用,涂层隔热性能随陶瓷层厚度的增加几乎线性增大,而黏结合金对涂层隔热性能的影响很小;烟气对流传热系数增大会导致叶片基体温度升高,而冷却空气对流传热系数增大则有助于降低叶片基体温度。

       

      Abstract: To study the variation law of thermal conductivity of thermal barrier coatings (TBCs) in severe service environments, like high-temperture salt spray atmosphere, etc., the Lattice Boltzmann Method (LBM) and the analysis model of heat transfer process were used to analyze the effects of the following factors on the insulation performance of the TBCs, such as the thickness of ceramic layer and bond layer, the convective heat transfer coefficient on flue gas side and cooling air side, and so on. Results show that the thermal insulation property of TBCs reduces rapidly after corrosion, which weakens with increasing effective thermal conductivity of TBCs after sintering. The thickness of ceramic layer plays a decisive role to the thermal insulation properties of TBCs, i.e. the thermal insulation properties of TBCs increase almost linearly with the thickness of ceramic layer, while the bond layer has little effect. The increase of convective heat transfer coefficient would lead to reduced temperature of blade substrate on cooling air side, but to increased temperature of blade substrate on flue gas side.

       

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